Reliability-Centered Maintenance

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Table of Contents

Reliability-Centered Maintenance

Outline

Schedule

RCM Process

Identify System or Equipment

For the following systems/equipment, define:

RCM Process

Functions and Functional Failures

Hidden Functions

For the following systems/equipment, define:

RCM Process

Failure Modes

For the previously developed functional failures, list the possible:

RCM Process

Failure Effects

Inconsequential Effects

For the following systems/equipment, and previous listed failure modes, define:

Review

Example 1:

Example 1: (cont.)

Example 1: (cont.)

Example 1: (cont.)

Example 1: (cont.)

Example 2:

Example 2: (cont.)

Example 2: (cont.)

Example 2: (cont.)

Example 2: (cont.)

Example 2: (cont.)

Example 2: (cont.)

Example 2: (cont.)

Example 2: (cont.)

Example 2: (cont.)

Example 2: (cont.)

RCM Process

Failure Causes

For the following systems/equipment and previous listed failure modes, list the:

RCM Process

Task Selection

RCM Task Categories

Included Non-RCM Tasks

For the following systems/equipment and previous listed failure cause, identify possible:

Tradition Task Selection Logic

Simplified Task Selection Logic

Simplified Logic Tasks

Use Simplified Task Logic and select tasks for the failure causes previously developed

RCM Process

Maintenance Plan Development

EXAMPLE: (121 kV SF6 Breaker)

Aged Lubrication-Consequence Determination

EXAMPLE: (Mode: Fails to open)

Aged Lubrication-Task Determination

EXAMPLE: (Cause: Lubrication aging)

EXAMPLE: (cont.)

EXAMPLE: (Task Frequency)

EXAMPLE: (fails to open)

EXAMPLE: (Outage Data)

EXAMPLE: (Wear Characteristics)

EXAMPLE: (wear model determination)

EXAMPLE: (wear model)

EXAMPLE: (lubrication wear model)

EXAMPLE: (PM Cost)

EXAMPLE: (cont.)

RCM Process

Reconciliation

RCM Process

Review

RCM Pilot Program

RCM Process

Feedback-Living Program

Feedback-Living Program Objectives

Data Analysis

Trending & Evaluation of Maintenance Related Equipment Failures

Evaluate Program Effectiveness

Evaluate Task Effectiveness

Evaluate & Suggest Operation or Design Changes

Evaluate Maintenance Technologies

Data

Summary of RCM Principles

RCM Will:

Conclusion

How can I optimize task frequency?

RCM Review

RCM Process

Author: Skog